Racking Components for Efficient Warehouse Organization

Racking Components for Efficient Warehouse Organization

Industry experts forecast the number of global warehouses will reach 180,000 by 2025 to sustain e-commerce growth. While an increase in facilities will certainly help, efficient organization is essential to get the most value from storage spaces. 

Our guide will cover the various warehouse racking components and accessories for optimal organization. From column and post protectors to row spacers and wire decks, you have extensive options to consider. Discover how these pallet rack accessories can increase the value of your warehouse. 

selective pallet racks

Column and Post Protectors

Column and post protectors are essentially two-piece wraps that encompass vertical supports. The two pieces fit together like a puzzle, and you can secure them with locks and nylon straps.

These wraps generally consist of high-density polyethylene (HDPE), helping them stand up against excessive impacts. Other benefits of column and post protectors include:

  • Versatile solution: From warehouses to loading docks to parking garages, all storage areas benefit from column and post protectors.
  • Reduced maintenance costs: While installing protective wraps is an investment upfront, it costs much less than reconstructing a column. Making space in your budget for column and post protectors helps ensure the longevity of your building.
  • Increased safety for workers and equipment: Equipping your facility with this type of protection helps improve overall safety. If a vehicle collides with a column, the bump may jeopardize the building’s structural integrity. Column and post protectors help absorb the impact, safeguarding your staff, stock and expensive equipment.

As columns come in round, square or diamond shapes, it’s best to work with a company that customizes protectors for your unique racking needs. This approach also allows you to tailor the height. That way, you can use these protectors on standard racks and smaller applications to accommodate items such as fire extinguishers or intercoms.

Support Bars

Support bars are racking components that offer additional support to pallets. You can install them between racking beams to ensure better weight distribution. Several support bar variations cater to diverse warehouse needs:

  • Standard bars: These bars are ideal for most warehouses. You can use them to assist with heavy loads, damaged pallets or irregular pallet sizes.
  • Raised pallet support bars: Efficient warehouse management allows you to stack products to the ceiling safely. Raised pallet bars allow forklifts to access items at the top and lower them to the ground easily.
  • Garment rails: Facilities that store clothing can use these rails to maximize hanging space. Hanging clothing rather than packing it onto a pallet prevents the fabric from creasing.

Once you’ve chosen the appropriate support bars for your warehouse, you can anticipate benefits such as improved productivity, reduced product loss and less liability.

Looking from the front to the back of green and orange drive-in pallet racking in a warehouse.
Blue and orange cantilever racking holding bundles of products in a warehouse.

Rack Guards

There are two primary types of rack guards — protective components that surround rack legs and mesh guards that connect to the front of each structure. Here’s a more detailed overview of each type:

  • Guards for rack legs: These protective structures often consist of durable rubber, protecting legs from the accidental bumps of forklifts and other warehouse vehicles.
  • Pallet rack guards: In contrast, you attach these accessories to the front of each rack. These pallet rack accessories look similar to a metal fence and prevent items from falling off shelves and breaking.

Both items work in unison for one core benefit — improved safety in your warehouse. Since collisions with rack legs may dislodge items, these components minimize the physical impact and catch any loose products. The result is a reduced chance of breakages and workplace injuries. Taking additional safety measures helps reduce potential medical expenses or even costly lawsuits.

Row Spacers

Row spacers are steel brackets that consist of rods, channels or bars. You install them between uprights to ensure even spacing between rack rows. The primary purpose of row spacers is to enhance pallet rack stability, yet they offer several other advantages:

  • Fire safety: In the event of a fire, a warehouse sprinkler system will need to reach all racking levels. Row spacers maintain the desired space — or flue space — between racking components and allow optimal water flow.
  • Row alignment: If your pallets are a consistent size, creating uniform rows is worthwhile. Row spacers help ensure the correct distance between racking rows.
  • Deep pallet storage: With this storage method, you can increase your floor space and extend your aisles. The row spacers allow you to create the deep lanes necessary for high-density storage.

When installing row spacers, you will need to check that your racking structure is compatible with the row spacer style. Partnering with a professional team that specializes in racking installation can ensure the correct fit for increased peace of mind.

Partnering with a professional team that specializes in racking installation can ensure the correct fit for increased peace of mind.

Wire Decks

Wire decking adds further stability to pallets. It resembles a mesh-like structure, enabling water to drain through in the event of a fire. The interwoven wire also allows greater air circulation, helping reduce the likelihood of mold in damp warehouses. Some types of wire decking include:

  • Double waterfall: This solution is characterized by a wire metal rack with a downturned edge. Its unique design enables the best stability in the event of a beam collapsing.
  • Upturned waterfall: Instead of the wire mesh turning down, this wire deck showcases upturned shelving, helping keep products in place.
  • Inside waterfall: If you’re storing smaller items, these wire decks are an effective choice. They sit flush against the beam step-downs and offer maximum flexibility for multiple items.
  • Flat flush: This wire deck sits on the beam steps. Despite coming in close contact with the beams, it provides less stability. With that in mind, you should only use these solutions when storing smaller items.

Our Partners

Contact Tennessee Rack for Quality Protective Solutions Today

Contact Tennessee Rack for Quality Protective Solutions Today

Racking components play a fundamental role in minimizing accidents, injuries and damages in your warehouse. Reducing these events equates to one major benefit — improving your bottom line.

At Tennessee Rack, our mission is to find the best rack protection for your warehouse or storage facility needs. We’ll start the process by analyzing the size and configuration of your warehouse and the items you store. Our team will then suggest the solutions you need to improve overall safety and efficiency in your warehouse.

We’re the region’s one-stop shop for efficient, customized storage services unique to your operations. Our seasoned team handles everything from racking installation to dismantling and even liquidation services. Whatever your warehouse situation and needs, we’re ready to work with you.

If you operate a warehouse in Tennessee, Kentucky, Alabama, Mississippi or North Georgia, we’d be more than happy to tailor our pallet rack protection solutions to your needs! Complete our online quote form or contact us at 615-739-6174 to start the process.

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